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Project Title: Evaluation of the ACT (Accelerated Test Method) for Post-Tensioning Grouts
Investigator: Dr. Andrea Schokker
Research Assistants: Alex Pacheco
   
Funding Agency: CAPES Foundation (Brazil)
   
Project Duration:  
References:  
   
   

Recent problems with corrosion in poorly grouted post-tensioning tendons has led to a more concerted effort to develop grouts that provide good corrosion protection. An Accelerated Corrosion Method (ACT) is specified in the Post-Tensioning Institute Guide Specification for Grouting of Post-Tensioned Structures (February 2001). This method uses an electrochemical technique know as a potentiostatic test. A constant electric potential is applied to the test specimen and the current is measured at 30 minute intervals during testing.

The objective of this research is to standardize the ACT test and to investigate the following variables: IR compensation, curing time, and specimen fabrication process. The IR or voltage drop is due to the intrinsic electrical resistance of the grout. Since this resistance varies between grouts, the polarization potential may vary if IR compensation is not used. Previous testing with the ACT did not include this effect. Other electrochemical testing will also be investigated in this study including potentiodynamic curves.

EQUIPMENT
Two identical sets of equipment are available for data acquisition. Each set is going to be responsible for the monitoring of eight different corrosion cells or stations, making a total capacity of 16 stations.
The data readings are performed sequentially by a signal multiplexer, which sends the readings to a controller and potentiostat circuit boards installed in a microcomputer.


FIGURE 3.1 - Experimental setup schematics


FIGURE 3.2 - Experimental setup


The test stations consist of a specimen - the working electrode (WE), a platinum wire - the counter electrode (CE), and a saturated calomel electrode - the reference electrode (RE). All electrodes are immersed in an electrolyte solution (5% NaCl in water).

 

 

 

FIGURE 3.3 - Corrosion cell schematics: (i) perspective, (ii) elevation

EXPERIMENTAL TECHNIQUES
The experimental setup available for this work allows a variety of standard electrochemical techniques for corrosion studies. The following table presents the techniques that can be used for the purposes of the intended research.

TABLE 4.1 - Types of experiment

Type of Experiment
Used for
Potentiostatic General purpose, passivation
Potentiodynamic Scan
Mechanistic studies, passivation behavior
Polarization Resistance Rapid corrosion rate measurement
Rp/Ec Trend Inhibitor studies. Time dependance
Tafel Corrosion rate measurement
Cyclic Polarization Study of passivation, pitting
Corrosion Behavior Diagram Mechanistic studies
Corrosion Potential General purpose





FIGURE 4.1 - One specimen severely corroded and another one still intact

 

       
     




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